DUAL INFEED PALLETIZING
Two Lines. One Palletizer. Zero Wasted Floor Space.
Two independent infeed lanes feeding one high-speed palletizer. Get 70,000 BPH output without doubling your equipment footprint, your headcount, or your investment.
Standard Dual Infeed
36,000
BPH
For smaller production volumes. Low footprint, fast setup, ideal for facilities scaling up from manual operations.
High-Speed Dual Infeed
70,000
BPH
High-speed servo driven. Built for large-scale water and beverage lines running 24/7.
Dual Infeed + Auto Loader
70,000+
BPH
Full end-of-line package. Dual infeed palletizer + stretch wrapper + automatic truck loading.
HOW IT WORKS
The dual infeed principle
01
Lane A Feeds In
Product enters from filling line A via conveyor. Speed and spacing are automatically regulated.
02
Lane B Feeds In
Simultaneously, Lane B feeds from a separate filling line. Both lanes operate fully independently.
03
Single Palletizer Head
One servo palletizing head handles both infeed streams, alternating between lanes with zero downtime.
04
Full Pallet Out
Completed pallets exit automatically. One operator monitors the entire system from a single HMI screen.
WHY DUAL INFEED
Four reasons high-speed lines choose it
Double Output, Same Footprint
Two infeed lanes feed one palletizing head. You get 2× the throughput on the same floor area as a single-lane system — no factory expansion needed.
Lane Independence
Lane A can pause for a changeover or maintenance while Lane B keeps running. No cross-contamination, no full line stoppage.
One Operator, Two Lines
Entire system controlled from a single HMI touchscreen. One trained operator manages both infeed lanes and the palletizer simultaneously.
End-of-Line Ready
Integrates directly with stretch wrappers and automatic truck loaders. Full end-of-line automation from palletizer to loaded truck.
SPECIFICATIONS
Technical parameters
Max throughput
Up to 70,000 BPH
Drive system
High-speed servo
Infeed lanes
2 independent lanes
Control system
PLC + dual HMI
Applicable products
Bottles · Cans · Film packs
Power supply
380V / 50Hz (custom)
Stacking height
Up to 1,800mm
Certification
CE
Positioning accuracy
±0.2mm
Commissioning
On-site or remote
70,000
Max BPH
dual infeed
2×
Throughput vs
single lane
1
Operator for
both lanes
24/7
Continuous
operation
SEE IT RUNNING
Dual infeed in action
VS SINGLE LANE
Dual infeed vs standard palletizer
Parameter
Standard Palletizer
Dual Infeed Solution
Max throughput
Up to 36,000 BPH
Up to 70,000 BPH
Infeed lanes
1
2 independent
Operators required
1–2
1 (both lanes)
Floor space vs output
1× output / 1× space
2× output / 1× space
Lane independence
N/A
Full — lanes run independently
Best for
Standard production volumes
High-speed beverage & water lines
2 hrs
Fastest installation
to production
50+
Countries with
active installations
24/7
Remote support
after commissioning
APPLICATIONS
Built for high-speed production
Bottled Water
500ml to 5L, multipacks and film-wrapped bundles at up to 70,000 BPH.
Carbonated Beverages
PET bottles, glass bottles and aluminum cans. Speed matched to filling line output.
Dairy & Juice
Carton packs, HDPE bottles and multipacks. Gentle handling, consistent layer quality.
Beer & Alcoholic Beverages
Glass and PET bottles with vibration dampening. Integrates with labeling and inspection lines.
CASE STUDY
From the production floor
MALAYSIA·BOTTLED WATER·2024
Dual Infeed Line for Major Malaysian Water Brand — 70,000 BPH
A large bottled water producer needed to consolidate two separate palletizing lines into one system — without reducing output. ATOP designed a dual infeed solution integrating the palletizer, stretch wrapper and automatic truck loader into a single end-of-line cell. The system has been running 24/7 since commissioning.
Running a high-speed beverage or water line?
Tell us your filling speed and bottle format. We’ll confirm whether a dual infeed configuration fits your line — and what throughput you can realistically achieve.