FULL-LAYER PALLETIZING
Rotary Column Layer Palletizer
A central lifting and rotating column transfers complete product layers between the infeed station and palletizing position. The dual-arm operating structure supports continuous, stable handling of large bottles and other bulky packaged products.
Robotic cell in operation
Full-Layer
Handling method
Dual-Station
Operation mode
Customized
Pallet height
Customized
Rated capacity
Configurations
Suitable products and applications
Products are automatically arranged into complete layers at the infeed station, then lifted and rotated onto the pallet according to the programmed stacking pattern. A second operating station can prepare the next layer during placement, helping reduce cycle time.
5-Gallon Water Bottles
Stable full-layer handling for returnable and disposable large water bottles.
→
Large Bottles & Containers
Customized handling for large rigid bottles and plastic containers.
→
Pails & Drums
Layer palletizing for suitable pails, drums and industrial containers via custom gripper.
→
System
What's included
Rotary column structure
Combines vertical lifting and rotary movement in a compact mechanical layout — a smaller footprint than a comparable gantry frame.
Dual-station operation
Supports simultaneous layer preparation and pallet placement for continuous production.
Customized layer-handling tool
End-of-arm tooling configured per product to maintain alignment during lifting and rotation.
Control cabinet
PLC + HMI control with programmable pallet patterns, layer quantities and stacking heights.
PROCESS
How the rotary column palletizer works
01
Product Infeed
Products enter through the conveyor
02
Layer Formation
Arranged into the required pattern
03
Layer Gripping
Handling head secures the layer
04
Rotary Transfer
Column lifts and rotates to the pallet
05
Pallet Placement
Layer placed until load is complete
SPECIFICATIONS
Available Configuration
Specification
Available Configuration
Machine Type
Rotary column full-layer palletizer
Suitable Products
5-gallon bottles, large containers, cartons and customized products
Handling Method
Full-layer gripping /customized end-of-arm tool
Pallet Size
Customized according to project
Palletizing Capacity
To be confirmed
Maximum Layer Load
To be confirmed
Palletizing Height
Customized
Rotation Angle
To be confirmed
Infeed Direction
Customized
Control System
PLC + HMI
Power Supply
Customized according to destination country
Optional Equipment
Pallet dispenser, pallet conveyor, slip-sheet unit, stretch wrapper
Frequently asked questions
What products can this handle?
The system is designed around 5-gallon water bottles and other large, bulky packaged products. Pails, drums and cartons can be handled with a customized gripper — not every product runs on the standard tooling, so let us know your product dimensions and weight.
Why a rotary column instead of a standard robotic arm?
A rotary column moves a complete product layer in each cycle rather than picking items individually, which suits large or bulky products where per-item robotic handling would be slower and place more stress on the product.
Can it run two layers at once?
How is installation handled?
Installation is guided through video walkthroughs and live video commissioning support, with on-site engineer deployment available where required.
Get a configuration for your line
Send us your product size, weight and required output — we’ll return a configuration and quote.