HIGH-LEVEL PALLETIZING SYSTEMS
Stack Higher Handle Heavier Stay Stable
Purpose-built for heavy 25–50kg bags and high stacking requirements. Up to 2,000mm stack height with consistent layer forming — engineered for fertilizer, cement and bulk bagged products.
Standard High-Level
1,800mm
Max stack height
For standard pallet programs. Handles 25–40kg bags at 600–800 bags/hr.
Heavy-Duty High-Level
2,000mm
Max stack height
Reinforced frame for 50kg bags. Stable layer forming at maximum stack height without bag damage.
High-Level + Wrapper
End-of-Line
Full package
High-level palletizer + stretch wrapper integrated for complete bag handling automation.
WHY HEIGHT MATTERS
More height, fewer pallets, lower freight cost
Standard palletizers typically stack to 1,200–1,500mm. ATOP high-level systems stack up to 2,000mm — meaning more product per pallet, fewer pallets per shipment, and lower outbound freight cost per unit shipped.
KEY ADVANTAGES
Built for heavy bagged products
2,000mm Stack Height
Reinforced frame and precision layer control allow stable stacking up to 2 meters — more product per pallet, fewer pallets to ship.
Gentle on Bag Seams
Custom grippers handle 25–50kg bags without seam damage or product loss — critical for fertilizer and feed bags prone to tearing.
Stable Layer Forming
Interlocking layer patterns (brick, windmill, column) keep heavy stacks stable during transport — no leaning, no collapse.
Lower Freight Cost Per Unit
Higher stacking means more product per truck and per container — directly reducing your outbound logistics cost per ton shipped.
SPECIFICATIONS
Technical parameters
Max stack height
Up to 2,000mm
Drive system
Servo motor
Bag weight range
25–50kg
Control system
PLC + HMI touchscreen
Throughput
600–800 bags/hour
Power supply
380V / 50Hz (customizable)
Layer patterns
Brick · Windmill · Column
Certification
CE
Positioning accuracy
±0.2mm
Commissioning
On-site or remote
2,000mm
Max stack
height
50kg
Max bag
weight
800
hour
7 days
Typical
commissioning
VS STANDARD PALLETIZER
High-level vs standard stacking
Parameter
Standard Palletizer
Dual Infeed Solution
Max throughput
| 1,200–1,500mm |
Up to 2,000mm
Product per pallet
Standard
25–40% more
Pallets per truck
| Standard count |
Fewer pallets, same volume
Best for
| Cartons, bottles, light bags |
Heavy bags 25–50kg
Frame construction
| Standard |
Reinforced heavy-duty
SEE IT RUNNING
High-level bag palletizing in action
APPLICATIONS
Industries that rely on high-level stacking
Fertilizer
25–50kg bags stacked to 2m. Gentle handling protects bag seams from tearing during high-volume production runs.
Cement & Building Materials
Heavy-duty frame handles dense cement bags with consistent stacking patterns for stable transport.
Animal Feed
Bulk feed bags palletized at consistent height for efficient warehouse storage and truck loading.
Chemical Powders
Bagged industrial chemicals and powders requiring secure, interlocked stacking for safe storage and transit.
CASE STUDY
From the production floor
MALAYSIA·BOTTLED WATER·2024
High-Level Fertilizer Bag Palletizing — 800 Bags/hr
A fertilizer manufacturer needed a reliable solution for palletizing 20kg bags at stable, consistent output. With stable product specifications and consistent throughput, ATOP delivered a conventional high-level palletizer with standard grippers and belt conveyor. The system was commissioned within 7 days of arrival, with operator training completed in just 2 days.
Need to stack heavier or higher?
Tell us your bag weight, daily volume and target stack height. We’ll confirm the right high-level configuration for your production line.